diff --git a/Documentation/003_models/unit_granulator.rst b/Documentation/003_models/unit_granulator.rst index f1fe56c7..702f8076 100644 --- a/Documentation/003_models/unit_granulator.rst +++ b/Documentation/003_models/unit_granulator.rst @@ -34,9 +34,21 @@ Continuous granulator \dot{m}_{out} = \dot{m}_{in} + \dot{m}_{e} +.. math:: + + \dot{m}_{in,liq} = (1 - K_{os}) \cdot \dot{m}_{sus,liq} + \dot{m}_{nuc,liq} + \dot{m}_{gas,liq} + +.. math:: + + \dot{m}_{gran,liq} = + \begin{cases} + u_{moist} \cdot \dot{m}_{out} & u_{moist} \cdot \dot{m}_{out} \leq \dot{m}_{in,liq} \\ + \dot{m}_{in,liq} & u_{moist} \cdot \dot{m}_{out} > \dot{m}_{in,liq} \\ + \end{cases} + .. math:: - \dot{m}_{dust} = \dot{m}_{s,susp}\cdot K_{os} + (\dot{m}_{susp} - \dot{m}_{s,susp} + \dot{m}_{fl,g}) + \dot{m}_{dust} = \dot{m}_{s,susp}\cdot K_{os} + (\dot{m}_{susp} - \dot{m}_{s,susp} + \dot{m}_{fl,g} - \dot{m}_{gran,liq}) Batch granulator ^^^^^^^^^^^^^^^^^^^^^ @@ -93,8 +105,20 @@ Batch granulator :math:`\dot{m}_{e}` – effective mass stream of the injected suspension + :math:`\dot{m}_{gran,liq}` – liquid mass flow leaving the granulator with granules + + :math:`\dot{m}_{in,liq}` – total effective mass flow of liquid + + :math:`\dot{m}_{sus,liq}` – mass flow of the liquid phase in the **Suspension** inlet + + :math:`\dot{m}_{nuc,liq}` – mass flow of the liquid phase in the **ExternalNuclei** inlet + + :math:`\dot{m}_{gas,liq}` – mass flow of the liquid phase in the **FluidizationGas** inlet + :math:`M_{tot}` – holdup mass + :math:`u_{moist}` – moisture content of granules (dry basis) + :math:`\rho_{s,susp}` – density of solids in the holdup :math:`G_{e}` – effective growth rate @@ -109,15 +133,17 @@ Batch granulator .. note:: Input parameters needed for the simulation: - +------+-----------------+----------------------------------------+-------+--------------+ - | Name | Symbol | Description | Units | Boundaries | - +======+=================+========================================+=======+==============+ - | Kos | :math:`K_{os}` | Overspray part in the suspension | [--] | 0 ≤ Kos ≤ 1 | - +------+-----------------+----------------------------------------+-------+--------------+ - | RTol | -- | Relative tolerance for equation solver | [--] | 0 < RTol ≤ 1 | - +------+-----------------+----------------------------------------+-------+--------------+ - | ATol | -- | Absolute tolerance for equation solver | [--] | 0 < ATol ≤ 1 | - +------+-----------------+----------------------------------------+-------+--------------+ + +---------------------------+-------------------+------------------------------------------+-------+------------------------+ + | Name | Symbol | Description | Units | Boundaries | + +===========================+===================+==========================================+=======+========================+ + | Kos | :math:`K_{os}` | Overspray part in the suspension | [--] | 0 ≤ :math:`K_{os}` ≤ 1 | + +---------------------------+-------------------+------------------------------------------+-------+------------------------+ + | Granules moisture content | :math:`u_{moist}` | Moisture content of granules (dry basis) | [--] | 0 ≤ :math:`u_{moist}` | + +---------------------------+-------------------+------------------------------------------+-------+------------------------+ + | Relative tolerance | -- | Relative tolerance for equation solver | [--] | 0 < RTol ≤ 1 | + +---------------------------+-------------------+------------------------------------------+-------+------------------------+ + | Absolute tolerance | -- | Absolute tolerance for equation solver | [--] | 0 < ATol ≤ 1 | + +---------------------------+-------------------+------------------------------------------+-------+------------------------+ .. note:: State variables: diff --git a/Units/Granulator/Granulator.cpp b/Units/Granulator/Granulator.cpp index a0e0b0ac..2ac6612f 100644 --- a/Units/Granulator/Granulator.cpp +++ b/Units/Granulator/Granulator.cpp @@ -28,6 +28,7 @@ void CSimpleGranulator::CreateStructure() /// Add unit parameters /// AddTDParameter ("Kos" , 0.0, "-", "Overspray part of solution" , 0.0, 1.0); + AddTDParameter("Granules moisture content", 0.0, "-", "Residual moisture content in granules on a dry basis", 0.0); AddConstRealParameter("Relative tolerance", 0.0, "-", "Solver relative tolerance. Set to 0 to use flowsheet-wide value", 0 ); AddConstRealParameter("Absolute tolerance", 0.0, "-", "Solver absolute tolerance. Set to 0 to use flowsheet-wide value", 0 ); @@ -125,12 +126,17 @@ void CUnitDAEModel::ResultsHandler(double _time, double* _vars, double* _ders, v const double mSolut = unit->m_inSolutStream->GetPhaseMassFlow(_time, EPhase::SOLID); // Mass flow of solid phase in solution for current time const double Kos = unit->GetTDParameterValue("Kos", _time); // Overspray part in solution for current time + const double moistureContent = unit->GetTDParameterValue("Granules moisture content", _time); // Moisture content of output granules [kg(liq)/kg(sol)] const double me = mSolut * (1 - Kos); // Effective mass stream of the injected solution for current time + const double totLiqMass = (1 - Kos) * unit->m_inSolutStream->GetPhaseMassFlow(_time, EPhase::LIQUID) + unit->m_inNuclStream->GetPhaseMassFlow(_time, EPhase::LIQUID) + unit->m_inGasStream->GetPhaseMassFlow(_time, EPhase::LIQUID); const double mInNucl = unit->m_inNuclStream->GetPhaseMassFlow(_time, EPhase::SOLID); // Mass of input nuclei - solid part const double mOutTemp = mInNucl + me; const double dustMass = _vars[m_iMdust]; + // Output mass flow of liquid in the granules + const double moistureMassFlow = ClampR(moistureContent * mOutTemp, totLiqMass); + unit->m_holdup->AddTimePoint(_time); std::vector temp(unit->m_classesNum, 0); @@ -153,9 +159,9 @@ void CUnitDAEModel::ResultsHandler(double _time, double* _vars, double* _ders, v unit->m_holdup->SetMass(_time, holdupMass); - unit->m_outNuclStream->CopyFromHoldup(_time, unit->m_holdup, mOutTemp); - unit->m_outNuclStream->SetPhaseFraction(_time, EPhase::SOLID, 1); - unit->m_outNuclStream->SetPhaseFraction(_time, EPhase::LIQUID, 0); + unit->m_outNuclStream->CopyFromHoldup(_time, unit->m_holdup, mOutTemp + moistureMassFlow); + unit->m_outNuclStream->SetPhaseFraction(_time, EPhase::SOLID, mOutTemp / (mOutTemp + moistureMassFlow)); + unit->m_outNuclStream->SetPhaseFraction(_time, EPhase::LIQUID, moistureMassFlow / (mOutTemp + moistureMassFlow)); unit->m_outNuclStream->SetPhaseFraction(_time, EPhase::VAPOR, 0); unit->m_outDustStream->CopyFromHoldup(_time, unit->m_holdup, unit->m_holdup->GetMass(_time)); @@ -188,7 +194,9 @@ void CUnitDAEModel::CalculateResiduals(double _time, double* _vars, double* _der const double mSusp = unit->m_inSolutStream->GetPhaseMassFlow(_time, EPhase::SOLID); // Mass flow of solid phase in solution for current time const double mNotSol = unit->m_inSolutStream->GetMassFlow(_time) - mSusp; // Mass flow of all phases except solid in solution for current time const double Kos = unit->GetTDParameterValue("Kos", _time); // Overspray part in solution for current time + const double moistureContent = unit->GetTDParameterValue("Granules moisture content", _time); // Moisture content of output granules [kg(liq)/kg(sol)] const double me = mSusp * (1 - Kos); // Effective mass stream of the injected solution for current time + const double totLiqMass = (1 - Kos) * unit->m_inSolutStream->GetPhaseMassFlow(_time, EPhase::LIQUID) + unit->m_inNuclStream->GetPhaseMassFlow(_time, EPhase::LIQUID) + unit->m_inGasStream->GetPhaseMassFlow(_time, EPhase::LIQUID); const double solutSolDens = unit->m_inSolutStream->GetPhaseProperty(_time, EPhase::SOLID, DENSITY); // Density of the solid in the solution const double mInNucl = unit->m_inNuclStream->GetPhaseMassFlow(_time, EPhase::SOLID); // Mass of input nuclei - solid part const double mInNuclNotSol = unit->m_inNuclStream->GetMassFlow(_time) - mInNucl; // Mass of input nuclei - not solid part @@ -206,8 +214,11 @@ void CUnitDAEModel::CalculateResiduals(double _time, double* _vars, double* _der // Output mass flow of nuclei (MOut) _res[m_iMout] = mOut - (mInNucl + me); + // Output mass flow of liquid in the granules + const double moistureMassFlow = ClampR(moistureContent * mOut, totLiqMass); + // Output mass flow of dust (MDust) - _res[m_iMdust] = mDust - (mInNuclNotSol + mSusp*Kos + mNotSol + totGasMass); + _res[m_iMdust] = mDust - (mInNuclNotSol + mSusp*Kos + mNotSol + totGasMass - moistureMassFlow); // Growth rate (G) if (ATot != 0) diff --git a/tests/Process_Granulation/ideal.res b/tests/Process_Granulation/ideal.res index a6b51ca6..d0573c0d 100644 --- a/tests/Process_Granulation/ideal.res +++ b/tests/Process_Granulation/ideal.res @@ -1,30 +1,30 @@ -STREAM_MASS "MixNucl" 0 0.149544 3500 0.130211 -STREAM_MASS "GranDust" 0 0.06 3500 0.06 -STREAM_MASS "GranProd" 0 0.199544 3500 0.180211 -STREAM_MASS "Coarse1" 0 0.0494898 3500 0.0275736 -STREAM_MASS "Fines1" 0 0.150054 3500 0.152637 -STREAM_MASS "Coarse2" 0 0.15 3500 0.15 -STREAM_MASS "Fines2" 0 5.43066e-05 3500 0.00263731 -STREAM_MASS "Milled" 0 0.0494898 3500 0.0275736 -STREAM_MASS "Mixed" 0 0.0495441 3500 0.0302109 -STREAM_PHASES "MixNucl" 0 1 0 0 3500 1 0 0 +STREAM_MASS "MixNucl" 0 0.15004 3500 0.130513 +STREAM_MASS "GranDust" 0 0.0585 3500 0.0585 +STREAM_MASS "GranProd" 0 0.20154 3500 0.182013 +STREAM_MASS "Coarse1" 0 0.0499847 3500 0.0278491 +STREAM_MASS "Fines1" 0 0.151555 3500 0.154164 +STREAM_MASS "Coarse2" 0 0.1515 3500 0.1515 +STREAM_MASS "Fines2" 0 5.48497e-05 3500 0.00266376 +STREAM_MASS "Milled" 0 0.0499847 3500 0.0278491 +STREAM_MASS "Mixed" 0 0.0500396 3500 0.0305128 +STREAM_PHASES "MixNucl" 0 0.996698 0.00330207 0 3500 0.997685 0.00231477 0 STREAM_PHASES "GranDust" 0 0 0 1 3500 0 0 1 -STREAM_PHASES "GranProd" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Coarse1" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Fines1" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Coarse2" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Fines2" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Milled" 0 1 0 0 3500 1 0 0 -STREAM_PHASES "Mixed" 0 1 0 0 3500 1 0 0 -STREAM_PSD "MixNucl" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.06446e-06 6.69881e-06 3.59247e-05 0.000164183 0.000639477 0.00212286 0.00600754 0.0144979 0.029858 0.0525541 0.0792942 0.103166 0.117054 0.118144 0.109296 0.0958651 0.0813628 0.0662882 0.0503052 0.034398 0.0206789 0.0107692 0.00482007 0.00184673 0.000604477 0.00016887 4.02405e-05 8.17505e-06 1.41514e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.61731e-06 1.55215e-05 7.86626e-05 0.000340751 0.00126182 0.00399482 0.0108132 0.0250247 0.0495136 0.0837493 0.121083 0.149611 0.15796 0.142483 0.109785 0.0722497 0.0406092 0.0194963 0.00799788 0.00280595 0.000843627 0.000218375 4.91929e-05 9.88732e-06 1.87157e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -STREAM_PSD "GranDust" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.2155e-06 4.73427e-06 1.57163e-05 4.44759e-05 0.000107333 0.000221049 0.000389077 0.00058705 0.000763846 0.000867185 0.000878685 0.000832559 0.000825636 0.0010916 0.00225037 0.00576539 0.0143394 0.0314994 0.0595273 0.0961074 0.132317 0.155264 0.15526 0.132303 0.0960718 0.0594476 0.0313463 0.0140848 0.00539296 0.00175962 0.000489239 0.000115914 2.34027e-05 4.02631e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.79307e-06 1.45378e-05 6.50073e-05 0.000250041 0.000828513 0.00236934 0.00586138 0.0125807 0.0235191 0.0384902 0.0555154 0.0711953 0.0821168 0.0864116 0.0843764 0.0778712 0.0691528 0.0599874 0.051379 0.0437268 0.0370939 0.031406 0.026551 0.0224171 0.0189036 0.0159219 0.0133954 0.0112575 0.00945097 0.00792629 0.00664111 0.00555909 0.00464914 0.00388472 0.00324325 0.00270548 0.00225509 0.00187824 0.00156319 0.00130006 0.00108046 0.000897349 0.000744779 0.000617755 0.000512077 0.000424221 0.000351232 0.000290636 0.000240361 0.000198675 0.000164132 0.000135526 0.000111849 9.22646e-05 7.60729e-05 6.26938e-05 5.16444e-05 4.25237e-05 3.49988e-05 2.87934e-05 2.36785e-05 1.94645e-05 1.59942e-05 1.31376e-05 1.07872e-05 8.85403e-06 7.26474e-06 5.95865e-06 4.88571e-06 4.00463e-06 3.28138e-06 2.68789e-06 2.20106e-06 1.80185e-06 -STREAM_PSD "GranProd" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.2155e-06 4.73427e-06 1.57163e-05 4.44759e-05 0.000107333 0.000221049 0.000389077 0.00058705 0.000763846 0.000867185 0.000878685 0.000832559 0.000825636 0.0010916 0.00225037 0.00576539 0.0143394 0.0314994 0.0595273 0.0961074 0.132317 0.155264 0.15526 0.132303 0.0960718 0.0594476 0.0313463 0.0140848 0.00539296 0.00175962 0.000489239 0.000115914 2.34027e-05 4.02631e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.79307e-06 1.45378e-05 6.50073e-05 0.000250041 0.000828513 0.00236934 0.00586138 0.0125807 0.0235191 0.0384902 0.0555154 0.0711953 0.0821168 0.0864116 0.0843764 0.0778712 0.0691528 0.0599874 0.051379 0.0437268 0.0370939 0.031406 0.026551 0.0224171 0.0189036 0.0159219 0.0133954 0.0112575 0.00945097 0.00792629 0.00664111 0.00555909 0.00464914 0.00388472 0.00324325 0.00270548 0.00225509 0.00187824 0.00156319 0.00130006 0.00108046 0.000897349 0.000744779 0.000617755 0.000512077 0.000424221 0.000351232 0.000290636 0.000240361 0.000198675 0.000164132 0.000135526 0.000111849 9.22646e-05 7.60729e-05 6.26938e-05 5.16444e-05 4.25237e-05 3.49988e-05 2.87934e-05 2.36785e-05 1.94645e-05 1.59942e-05 1.31376e-05 1.07872e-05 8.85403e-06 7.26474e-06 5.95865e-06 4.88571e-06 4.00463e-06 3.28138e-06 2.68789e-06 2.20106e-06 1.80185e-06 -STREAM_PSD "Coarse1" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.44219e-06 7.84205e-06 2.13819e-05 4.95498e-05 9.77578e-05 0.000164724 0.000238521 0.000300342 0.000336453 0.000351361 0.000382897 0.000554711 0.00124959 0.0034889 0.00943212 0.0224647 0.0459168 0.079989 0.118548 0.149404 0.160103 0.145884 0.113032 0.0744721 0.0417256 0.0198812 0.00805616 0.00277633 0.00081374 0.000202854 4.30107e-05 7.75666e-06 1.18985e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.43615e-06 1.25416e-05 5.52527e-05 0.000208686 0.000677169 0.00189269 0.00457115 0.00957859 0.0175064 0.0280996 0.0399688 0.050967 0.0591119 0.0634277 0.0641426 0.0622427 0.0588417 0.0547808 0.0505489 0.0463792 0.0423693 0.0385588 0.0349653 0.0315971 0.0284575 0.0255461 0.0228596 0.0203919 0.0181354 0.0160807 0.0142175 0.0125344 0.0110198 0.00966175 0.00844845 0.00736814 0.00640946 0.00556145 0.0048137 0.00415637 0.00358027 0.00307682 0.00263811 0.00225689 0.00192652 0.00164098 0.00139483 0.00118317 0.00100162 0.000846268 0.000713656 0.000600712 0.000504736 0.000423356 0.000354499 0.000296359 0.000247365 0.000206159 0.000171567 0.000142581 0.000118334 9.80863e-05 8.12043e-05 6.71507e-05 5.54686e-05 4.57716e-05 3.7733e-05 3.10777e-05 2.55741e-05 2.10282e-05 1.72772e-05 1.41852e-05 1.16389e-05 -STREAM_PSD "Fines1" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.56868e-06 6.08283e-06 2.00942e-05 5.65582e-05 0.00013568 0.000277611 0.000485158 0.000726339 0.000937105 0.00105414 0.00105752 0.000991265 0.000971657 0.00126867 0.00258044 0.00651621 0.0159579 0.0344791 0.0640162 0.101423 0.136858 0.157196 0.153663 0.127824 0.0904782 0.0544923 0.027923 0.0121731 0.00451461 0.00142429 0.000382214 8.72404e-05 1.69357e-05 2.79599e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3.22459e-06 1.6724e-05 7.44851e-05 0.000285229 0.000940483 0.00267502 0.00657832 0.0140276 0.0260374 0.0422809 0.060468 0.0768362 0.0877439 0.0913432 0.0881607 0.0803512 0.070401 0.0601944 0.0507645 0.0424944 0.0354166 0.0294256 0.0243818 0.0201503 0.0166105 0.0136574 0.0112004 0.00916167 0.00747451 0.00608204 0.00493587 0.00399497 0.00322469 0.0025958 0.00208376 0.00166803 0.00133143 0.00105968 0.00084092 0.000665329 0.000524807 0.000412687 0.000323503 0.000252782 0.000196881 0.000152834 0.000118243 9.11665e-05 7.00449e-05 5.36253e-05 4.09059e-05 3.10881e-05 2.35377e-05 1.77527e-05 1.33372e-05 9.97993e-06 7.43744e-06 5.51973e-06 4.0792e-06 3.00166e-06 2.19907e-06 1.60388e-06 1.16446e-06 0 0 0 0 0 0 0 0 0 0 0 -STREAM_PSD "Coarse2" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.08242e-06 4.49737e-06 1.57715e-05 4.67141e-05 0.000116976 0.00024798 0.000446022 0.00068319 0.000897224 0.00102294 0.00103644 0.000978419 0.000963791 0.00126255 0.00257346 0.00650721 0.0159485 0.0344744 0.0640234 0.101448 0.1369 0.157249 0.153717 0.12787 0.0905108 0.0545121 0.0279331 0.0121775 0.00451624 0.0014248 0.000382352 8.7272e-05 1.69418e-05 2.79701e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.9133e-06 1.08483e-05 5.22811e-05 0.000214516 0.000750871 0.00224747 0.00576908 0.0127461 0.0243491 0.0404538 0.0588913 0.0758457 0.0874753 0.0917115 0.0889522 0.0813401 0.0714193 0.061146 0.0516079 0.04322 0.0360303 0.0299393 0.0248092 0.0205041 0.0169024 0.0138975 0.0113973 0.00932275 0.00760593 0.00618897 0.00502265 0.00406521 0.00328138 0.00264144 0.0021204 0.00169735 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3500 0.782834 0.217166 0 -HOLDUP_PSD "Granulator" "HoldupMaterial" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.2155e-06 4.73427e-06 1.57163e-05 4.44759e-05 0.000107333 0.000221049 0.000389077 0.00058705 0.000763846 0.000867185 0.000878685 0.000832559 0.000825636 0.0010916 0.00225037 0.00576539 0.0143394 0.0314994 0.0595273 0.0961074 0.132317 0.155264 0.15526 0.132303 0.0960718 0.0594476 0.0313463 0.0140848 0.00539296 0.00175962 0.000489239 0.000115914 2.34027e-05 4.02631e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.79307e-06 1.45378e-05 6.50073e-05 0.000250041 0.000828513 0.00236934 0.00586138 0.0125807 0.0235191 0.0384902 0.0555154 0.0711953 0.0821168 0.0864116 0.0843764 0.0778712 0.0691528 0.0599874 0.051379 0.0437268 0.0370939 0.031406 0.026551 0.0224171 0.0189036 0.0159219 0.0133954 0.0112575 0.00945097 0.00792629 0.00664111 0.00555909 0.00464914 0.00388472 0.00324325 0.00270548 0.00225509 0.00187824 0.00156319 0.00130006 0.00108046 0.000897349 0.000744779 0.000617755 0.000512077 0.000424221 0.000351232 0.000290636 0.000240361 0.000198675 0.000164132 0.000135526 0.000111849 9.22646e-05 7.60729e-05 6.26938e-05 5.16444e-05 4.25237e-05 3.49988e-05 2.87934e-05 2.36785e-05 1.94645e-05 1.59942e-05 1.31376e-05 1.07872e-05 8.85403e-06 7.26474e-06 5.95865e-06 4.88571e-06 4.00463e-06 3.28138e-06 2.68789e-06 2.20106e-06 1.80185e-06 +HOLDUP_PHASES "Granulator" "HoldupMaterial" 0 0.997506 0.0024936 0 3500 0.781807 0.218193 0 +HOLDUP_PSD "Granulator" "HoldupMaterial" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.2155e-06 4.73427e-06 1.57163e-05 4.44759e-05 0.000107333 0.000221049 0.000389077 0.00058705 0.000763846 0.000867185 0.000878685 0.000832559 0.000825636 0.0010916 0.00225037 0.00576539 0.0143394 0.0314994 0.0595273 0.0961074 0.132317 0.155264 0.15526 0.132303 0.0960718 0.0594476 0.0313463 0.0140848 0.00539296 0.00175962 0.000489239 0.000115914 2.34027e-05 4.02631e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.79346e-06 1.45396e-05 6.50145e-05 0.000250066 0.000828584 0.00236952 0.00586176 0.0125814 0.0235201 0.0384915 0.0555168 0.0711964 0.0821175 0.0864117 0.084376 0.0778705 0.069152 0.0599867 0.0513783 0.0437262 0.0370934 0.0314056 0.0265506 0.0224168 0.0189033 0.0159217 0.0133952 0.0112574 0.00945083 0.00792618 0.00664102 0.00555901 0.00464907 0.00388467 0.0032432 0.00270544 0.00225506 0.00187821 0.00156317 0.00130004 0.00108045 0.000897337 0.000744769 0.000617746 0.00051207 0.000424215 0.000351228 0.000290632 0.000240357 0.000198672 0.00016413 0.000135524 0.000111848 9.22634e-05 7.60719e-05 6.2693e-05 5.16438e-05 4.25232e-05 3.49983e-05 2.8793e-05 2.36782e-05 1.94643e-05 1.5994e-05 1.31374e-05 1.0787e-05 8.85393e-06 7.26465e-06 5.95858e-06 4.88565e-06 4.00459e-06 3.28134e-06 2.68786e-06 2.20103e-06 1.80183e-06 diff --git a/tests/Process_Granulation/script.txt b/tests/Process_Granulation/script.txt index 07c5a5c9..f4e382b4 100644 --- a/tests/Process_Granulation/script.txt +++ b/tests/Process_Granulation/script.txt @@ -53,6 +53,7 @@ STREAM "Fines2" "Screen2" "Fine" "Mixer2" "In1" STREAM "Milled" "Crusher" "Output" "Mixer2" "In2" UNIT_PARAMETER "Granulator" "Kos" 0 0 +UNIT_PARAMETER "Granulator" "Granules moisture content" 0 0.01 UNIT_PARAMETER "Granulator" "Relative tolerance" 1e-6 UNIT_PARAMETER "Granulator" "Absolute tolerance" 1e-7 UNIT_PARAMETER "Screen1" "Model" 0 diff --git a/tests/Unit_Granulator/ideal.res b/tests/Unit_Granulator/ideal.res index 4c37f120..e1b085b5 100644 --- a/tests/Unit_Granulator/ideal.res +++ b/tests/Unit_Granulator/ideal.res @@ -1,6 +1,6 @@ -STREAM_MASS "Product" 0 10 30 10 -STREAM_MASS "Dust" 0 9 30 9 -STREAM_PHASES "Product" 0 1 0 0 30 1 0 0 +STREAM_MASS "Product" 0 10.1 30 10.1 +STREAM_MASS "Dust" 0 8.9 30 8.9 +STREAM_PHASES "Product" 0 0.990099 0.00990099 0 30 0.990099 0.00990099 0 STREAM_PHASES "Dust" 0 0 0 1 30 0 0 1 STREAM_PSD "Product" 0 0 0 0 0 0 0 0 0 0 0 0 1.60374e-06 3.7649e-06 8.49253e-06 1.84094e-05 3.83601e-05 7.68797e-05 0.000148366 0.000276289 0.000498234 0.000874714 0.00150554 0.00255922 0.00431874 0.00723574 0.0119602 0.0192823 0.0299156 0.0441007 0.0611393 0.079106 0.0950271 0.105636 0.108481 0.10287 0.0901546 0.073182 0.0552357 0.0389968 0.0259734 0.0165037 0.0101371 0.00609867 0.00362994 0.0021465 0.00125845 0.000726952 0.000410678 0.000225422 0.000119657 6.12382e-05 3.01644e-05 1.42874e-05 6.50428e-06 2.84538e-06 1.19602e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 0 0 0 0 0 0 0 0 0 1.76476e-06 4.15496e-06 9.41269e-06 2.05131e-05 4.30009e-05 8.67029e-05 0.000168155 0.000313709 0.000563024 0.000972215 0.00161547 0.00258358 0.00397771 0.00589734 0.00842246 0.0115921 0.0153832 0.019695 0.0243451 0.0290803 0.033604 0.0376146 0.0408486 0.0431188 0.0443387 0.0445281 0.0437998 0.0423325 0.0403356 0.0380168 0.0355562 0.0330921 0.0307171 0.0284827 0.0264091 0.0244957 0.0227306 0.0210977 0.0195813 0.018168 0.0168471 0.0156107 0.0144526 0.0133683 0.0123537 0.0114054 0.0105202 0.00969504 0.00892678 0.00821245 0.0075491 0.00693383 0.00636381 0.00583631 0.00534868 0.00489836 0.00448292 0.0041 0.0037474 0.00342299 0.00312479 0.00285088 0.0025995 0.00236898 0.00215772 0.00196428 0.00178726 0.00162538 0.00147744 0.00134233 0.00121901 0.00110652 0.00100397 0.00091053 0.000825441 0.000747996 0.000677545 0.000613489 0.000555277 0.0005024 0.000454391 0.000410824 0.000371303 0.000335469 0.000302991 0.000273568 0.000246922 0.000222802 0.000200975 STREAM_PSD "Dust" 0 0 0 0 0 0 0 0 0 0 0 0 1.60374e-06 3.7649e-06 8.49253e-06 1.84094e-05 3.83601e-05 7.68797e-05 0.000148366 0.000276289 0.000498234 0.000874714 0.00150554 0.00255922 0.00431874 0.00723574 0.0119602 0.0192823 0.0299156 0.0441007 0.0611393 0.079106 0.0950271 0.105636 0.108481 0.10287 0.0901546 0.073182 0.0552357 0.0389968 0.0259734 0.0165037 0.0101371 0.00609867 0.00362994 0.0021465 0.00125845 0.000726952 0.000410678 0.000225422 0.000119657 6.12382e-05 3.01644e-05 1.42874e-05 6.50428e-06 2.84538e-06 1.19602e-06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 0 0 0 0 0 0 0 0 0 1.76476e-06 4.15496e-06 9.41269e-06 2.05131e-05 4.30009e-05 8.67029e-05 0.000168155 0.000313709 0.000563024 0.000972215 0.00161547 0.00258358 0.00397771 0.00589734 0.00842246 0.0115921 0.0153832 0.019695 0.0243451 0.0290803 0.033604 0.0376146 0.0408486 0.0431188 0.0443387 0.0445281 0.0437998 0.0423325 0.0403356 0.0380168 0.0355562 0.0330921 0.0307171 0.0284827 0.0264091 0.0244957 0.0227306 0.0210977 0.0195813 0.018168 0.0168471 0.0156107 0.0144526 0.0133683 0.0123537 0.0114054 0.0105202 0.00969504 0.00892678 0.00821245 0.0075491 0.00693383 0.00636381 0.00583631 0.00534868 0.00489836 0.00448292 0.0041 0.0037474 0.00342299 0.00312479 0.00285088 0.0025995 0.00236898 0.00215772 0.00196428 0.00178726 0.00162538 0.00147744 0.00134233 0.00121901 0.00110652 0.00100397 0.00091053 0.000825441 0.000747996 0.000677545 0.000613489 0.000555277 0.0005024 0.000454391 0.000410824 0.000371303 0.000335469 0.000302991 0.000273568 0.000246922 0.000222802 0.000200975 diff --git a/tests/Unit_Granulator/script.txt b/tests/Unit_Granulator/script.txt index 0c93958b..91df35c1 100644 --- a/tests/Unit_Granulator/script.txt +++ b/tests/Unit_Granulator/script.txt @@ -28,7 +28,8 @@ STREAM "Gas" "InGas" "InletMaterial" "Granulator" "FluidizationGas" STREAM "Product" "Granulator" "Output" "OutProduct" "In" STREAM "Dust" "Granulator" "DustOutput" "OutDust" "In" -UNIT_PARAMETER "Granulator" "Kos" 0 0 +UNIT_PARAMETER "Granulator" "Kos" 0 0 +UNIT_PARAMETER "Granulator" "Granules moisture content" 0 0.01 UNIT_PARAMETER "Granulator" "Relative tolerance" 0 UNIT_PARAMETER "Granulator" "Absolute tolerance" 0