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Syringe Pump v1 - Based on the OSSP

Pump v1 Image


Build Guide

The original build guide found here isn't very clear on certain instructions, so I improved upon them to make the build process easier for anyone who wants to replicate the design. The printable STL files also include my modified versions of the original carriage and syringe holders which makes building and operating the pump easier.


Parts List

Tools

  • 2mm Allen Key
  • 3mm Allen Key

Tools Image

3D Printed Parts

Bill of Materials

Bill of Materials Spreadsheet

Exploded Parts View

Parts view of Motor End Parts view of Idler End


Build Steps

  1. Insert 2 M3 hex nuts into the inside of the Motor End

Step 1 Image

  1. Using 4 M3 x 20mm cap screws and 4 M3 hex nuts, attach the Motor End to the NEMA 17 Stepper Motor (NOTE: The nuts go on the inside of the Motor End for spacing and to help reduce vibrations)

Step 2 Image

  1. Attach the 2 steel rods into the holes in the Motor End and secure them with 2 M3 x 10mm screws

Step 3 Image

  1. Loosen the 4 screws on the coupler, insert the threaded rod half way into the coupler and tighten the 2 coupler screws on the threaded rods side

Step 4 Image

  1. Insert the coupler into the NEMA 17 motor and tighten the last 2 screws on the coupler

Step 5 Image

  1. Insert the 2 linear bearings into each side of the Carriage and push an M5 hex nut into the bottom of the Carriage (NOTE: For the unmodified Carriage you will need to cut out spaces for the linear bearings)

Step 6 Image

  1. Attach the Plunger Holder Base to the Carriage using 2 M3 hex nuts and 2 M3 x 20mm cap screws

Step 7 Image

  1. Slide the carriage onto the threaded rod and steel rods ensuring they go through the bearings and M5 hex nut, twisting the coupler counter-clockwise to slide the carriage halfway down the rods

Step 8 Image

  1. Twist 2 M5 hex nuts onto the threaded rod leaving a gap between them and the carriage

Step 9 Image

  1. Insert 2 M3 hex nuts and the 2 ball bearings into the Idler End and slide it onto the rods

Step 10 Image

  1. Twist 2 M5 hex nuts onto the end of the threaded rod up to the ball bearing on the outside of the Idler End and twist the 2 M5 hex nuts from step 9 up to the ball bearing on the other side

Step 11 Image

  1. Tighten the steel rods to the Idler End using 2 M3 x 10mm cap screws

Step 12 Image

  1. Line up the 2 Syringe Body Holders from the Idler End and place the syringe between them with the bumped side facing towards the Motor End

Step 13 Image

  1. Using 4 M3 hex nuts on the Body Holder closest to the carriage and 4 M3 x 40mm cap screws on the Idler End screw the Body Holders together onto the Idler End, ensuring the Syringe Body is tight in the Plunger Holder with the tab and between the 2 Body Holders

Step 14 Image