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Mictronics authored Feb 16, 2024
2 parents b575f16 + 1bacd86 commit 1c47281
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Showing 10 changed files with 120 additions and 83 deletions.
2 changes: 1 addition & 1 deletion protobufs
112 changes: 59 additions & 53 deletions src/Power.cpp
Original file line number Diff line number Diff line change
Expand Up @@ -127,8 +127,6 @@ class AnalogBatteryLevel : public HasBatteryLevel
{
/**
* Battery state of charge, from 0 to 100 or -1 for unknown
*
* FIXME - use a lipo lookup table, the current % full is super wrong
*/
virtual int getBatteryPercent() override
{
Expand All @@ -137,13 +135,32 @@ class AnalogBatteryLevel : public HasBatteryLevel
if (v < noBatVolt)
return -1; // If voltage is super low assume no battery installed

#ifdef ARCH_ESP32
#ifdef NO_BATTERY_LEVEL_ON_CHARGE
// This does not work on a RAK4631 with battery connected
if (v > chargingVolt)
return 0; // While charging we can't report % full on the battery
#endif

return clamp((int)(100 * (v - emptyVolt) / (fullVolt - emptyVolt)), 0, 100);
/**
* @brief Battery voltage lookup table interpolation to obtain a more
* precise percentage rather than the old proportional one.
* @author Gabriele Russo
* @date 06/02/2024
*/
float battery_SOC = 0.0;
uint16_t voltage = v / NUM_CELLS; // single cell voltage (average)
for (int i = 0; i < NUM_OCV_POINTS; i++) {
if (OCV[i] <= voltage) {
if (i == 0) {
battery_SOC = 100.0; // 100% full
} else {
// interpolate between OCV[i] and OCV[i-1]
battery_SOC = (float)100.0 / (NUM_OCV_POINTS - 1.0) *
(NUM_OCV_POINTS - 1.0 - i + ((float)voltage - OCV[i]) / (OCV[i - 1] - OCV[i]));
}
break;
}
}
return clamp((int)(battery_SOC), 0, 100);
}

/**
Expand All @@ -165,7 +182,7 @@ class AnalogBatteryLevel : public HasBatteryLevel

#ifndef BATTERY_SENSE_SAMPLES
#define BATTERY_SENSE_SAMPLES \
30 // Set the number of samples, it has an effect of increasing sensitivity in complex electromagnetic environment.
15 // Set the number of samples, it has an effect of increasing sensitivity in complex electromagnetic environment.
#endif

#ifdef BATTERY_PIN
Expand All @@ -191,12 +208,11 @@ class AnalogBatteryLevel : public HasBatteryLevel
raw = raw / BATTERY_SENSE_SAMPLES;
scaled = operativeAdcMultiplier * ((1000 * AREF_VOLTAGE) / pow(2, BATTERY_SENSE_RESOLUTION_BITS)) * raw;
#endif
// LOG_DEBUG("battery gpio %d raw val=%u scaled=%u\n", BATTERY_PIN, raw, (uint32_t)(scaled));
last_read_value = scaled;
return scaled;
} else {
return last_read_value;
last_read_value += (scaled - last_read_value) * 0.5; // Virtual LPF
// LOG_DEBUG("battery gpio %d raw val=%u scaled=%u filtered=%u\n", BATTERY_PIN, raw, (uint32_t)(scaled), (uint32_t)
// (last_read_value));
}
return last_read_value;
#endif // BATTERY_PIN
return 0;
}
Expand All @@ -209,23 +225,24 @@ class AnalogBatteryLevel : public HasBatteryLevel
{

uint32_t raw = 0;
uint8_t raw_c = 0;
uint8_t raw_c = 0; // raw reading counter

#ifndef BAT_MEASURE_ADC_UNIT // ADC1
#ifdef ADC_CTRL
if (heltec_version == 5) {
pinMode(ADC_CTRL, OUTPUT);
digitalWrite(ADC_CTRL, HIGH);
delay(10);
}
#ifdef ADC_CTRL // enable adc voltage divider when we need to read
pinMode(ADC_CTRL, OUTPUT);
digitalWrite(ADC_CTRL, ADC_CTRL_ENABLED);
delay(10);
#endif
for (int i = 0; i < BATTERY_SENSE_SAMPLES; i++) {
raw += adc1_get_raw(adc_channel);
}
#ifdef ADC_CTRL
if (heltec_version == 5) {
digitalWrite(ADC_CTRL, LOW);
int val_ = adc1_get_raw(adc_channel);
if (val_ >= 0) { // save only valid readings
raw += val_;
raw_c++;
}
// delayMicroseconds(100);
}
#ifdef ADC_CTRL // disable adc voltage divider when we need to read
digitalWrite(ADC_CTRL, !ADC_CTRL_ENABLED);
#endif
#else // ADC2
#ifdef ADC_CTRL
Expand Down Expand Up @@ -257,7 +274,7 @@ class AnalogBatteryLevel : public HasBatteryLevel
}
}

#else // Other ESP32
#else // Other ESP32
int32_t adc_buf = 0;
for (int i = 0; i < BATTERY_SENSE_SAMPLES; i++) {
// ADC2 wifi bug workaround, see
Expand All @@ -268,7 +285,7 @@ class AnalogBatteryLevel : public HasBatteryLevel
raw += adc_buf;
raw_c++;
}
#endif
#endif // BAT_MEASURE_ADC_UNIT

#ifdef ADC_CTRL
#if defined(HELTEC_WIRELESS_PAPER) || defined(HELTEC_WIRELESS_PAPER_V1_0)
Expand Down Expand Up @@ -311,22 +328,14 @@ class AnalogBatteryLevel : public HasBatteryLevel
/// If we see a battery voltage higher than physics allows - assume charger is pumping
/// in power

#ifndef BAT_FULLVOLT
#define BAT_FULLVOLT 4200
#endif
#ifndef BAT_EMPTYVOLT
#define BAT_EMPTYVOLT 3270
#endif
#ifndef BAT_CHARGINGVOLT
#define BAT_CHARGINGVOLT 4210
#endif
#ifndef BAT_NOBATVOLT
#define BAT_NOBATVOLT 2230
#endif

/// For heltecs with no battery connected, the measured voltage is 2204, so raising to 2230 from 2100
const float fullVolt = BAT_FULLVOLT, emptyVolt = BAT_EMPTYVOLT, chargingVolt = BAT_CHARGINGVOLT, noBatVolt = BAT_NOBATVOLT;
float last_read_value = 0.0;
/// For heltecs with no battery connected, the measured voltage is 2204, so
// need to be higher than that, in this case is 2500mV (3000-500)
const uint16_t OCV[NUM_OCV_POINTS] = {OCV_ARRAY};
const float chargingVolt = (OCV[0] + 10) * NUM_CELLS;
const float noBatVolt = (OCV[NUM_OCV_POINTS - 1] - 500) * NUM_CELLS;
// Start value from minimum voltage for the filter to not start from 0
// that could trigger some events.
float last_read_value = (OCV[NUM_OCV_POINTS - 1] * NUM_CELLS);
uint32_t last_read_time_ms = 0;

#if defined(HAS_TELEMETRY) && !defined(ARCH_PORTDUINO)
Expand Down Expand Up @@ -426,10 +435,6 @@ bool Power::analogInit()
else {
LOG_INFO("ADCmod: ADC characterization based on default reference voltage\n");
}
#if defined(HELTEC_V3) || defined(HELTEC_WSL_V3)
pinMode(37, OUTPUT); // needed for P channel mosfet to work
digitalWrite(37, LOW);
#endif
#endif // ARCH_ESP32

#ifdef ARCH_NRF52
Expand Down Expand Up @@ -510,11 +515,11 @@ void Power::readPowerStatus()
batteryChargePercent = batteryLevel->getBatteryPercent();
} else {
// If the AXP192 returns a percentage less than 0, the feature is either not supported or there is an error
// In that case, we compute an estimate of the charge percent based on maximum and minimum voltages defined in
// power.h
batteryChargePercent =
clamp((int)(((batteryVoltageMv - BAT_MILLIVOLTS_EMPTY) * 1e2) / (BAT_MILLIVOLTS_FULL - BAT_MILLIVOLTS_EMPTY)),
0, 100);
// In that case, we compute an estimate of the charge percent based on open circuite voltage table defined
// in power.h
batteryChargePercent = clamp((int)(((batteryVoltageMv - (OCV[NUM_OCV_POINTS - 1] * NUM_CELLS)) * 1e2) /
((OCV[0] * NUM_CELLS) - (OCV[NUM_OCV_POINTS - 1] * NUM_CELLS))),
0, 100);
}
}

Expand Down Expand Up @@ -579,10 +584,11 @@ void Power::readPowerStatus()

#endif

// If we have a battery at all and it is less than 10% full, force deep sleep if we have more than 10 low readings in
// a row
// If we have a battery at all and it is less than 0%, force deep sleep if we have more than 10 low readings in
// a row. NOTE: min LiIon/LiPo voltage is 2.0 to 2.5V, current OCV min is set to 3100 that is large enough.
//
if (powerStatus2.getHasBattery() && !powerStatus2.getHasUSB()) {
if (batteryLevel->getBattVoltage() < MIN_BAT_MILLIVOLTS) {
if (batteryLevel->getBattVoltage() < OCV[NUM_OCV_POINTS - 1]) {
low_voltage_counter++;
LOG_DEBUG("Low voltage counter: %d/10\n", low_voltage_counter);
if (low_voltage_counter > 10) {
Expand Down
13 changes: 9 additions & 4 deletions src/mesh/generated/meshtastic/config.pb.h
Original file line number Diff line number Diff line change
Expand Up @@ -38,7 +38,7 @@ typedef enum _meshtastic_Config_DeviceConfig_Role {
When used in conjunction with power.is_power_saving = true, nodes will wake up,
send environment telemetry, and then sleep for telemetry.environment_update_interval seconds. */
meshtastic_Config_DeviceConfig_Role_SENSOR = 6,
/* Description: Optimized for ATAK system communication, reduces routine broadcasts.
/* Description: Optimized for ATAK system communication and reduces routine broadcasts.
Technical Details: Used for nodes dedicated for connection to an ATAK EUD.
Turns off many of the routine broadcasts to favor CoT packet stream
from the Meshtastic ATAK plugin -> IMeshService -> Node */
Expand All @@ -53,7 +53,12 @@ typedef enum _meshtastic_Config_DeviceConfig_Role {
Technical Details: Used to automatically send a text message to the mesh
with the current position of the device on a frequent interval:
"I'm lost! Position: lat / long" */
meshtastic_Config_DeviceConfig_Role_LOST_AND_FOUND = 9
meshtastic_Config_DeviceConfig_Role_LOST_AND_FOUND = 9,
/* Description: Enables automatic TAK PLI broadcasts and reduces routine broadcasts.
Technical Details: Turns off many of the routine broadcasts to favor ATAK CoT packet stream
and automatic TAK PLI (position location information) broadcasts.
Uses position module configuration to determine TAK PLI broadcast interval. */
meshtastic_Config_DeviceConfig_Role_TAK_TRACKER = 10
} meshtastic_Config_DeviceConfig_Role;

/* Defines the device's behavior for how messages are rebroadcast */
Expand Down Expand Up @@ -511,8 +516,8 @@ extern "C" {

/* Helper constants for enums */
#define _meshtastic_Config_DeviceConfig_Role_MIN meshtastic_Config_DeviceConfig_Role_CLIENT
#define _meshtastic_Config_DeviceConfig_Role_MAX meshtastic_Config_DeviceConfig_Role_LOST_AND_FOUND
#define _meshtastic_Config_DeviceConfig_Role_ARRAYSIZE ((meshtastic_Config_DeviceConfig_Role)(meshtastic_Config_DeviceConfig_Role_LOST_AND_FOUND+1))
#define _meshtastic_Config_DeviceConfig_Role_MAX meshtastic_Config_DeviceConfig_Role_TAK_TRACKER
#define _meshtastic_Config_DeviceConfig_Role_ARRAYSIZE ((meshtastic_Config_DeviceConfig_Role)(meshtastic_Config_DeviceConfig_Role_TAK_TRACKER+1))

#define _meshtastic_Config_DeviceConfig_RebroadcastMode_MIN meshtastic_Config_DeviceConfig_RebroadcastMode_ALL
#define _meshtastic_Config_DeviceConfig_RebroadcastMode_MAX meshtastic_Config_DeviceConfig_RebroadcastMode_KNOWN_ONLY
Expand Down
47 changes: 35 additions & 12 deletions src/power.h
Original file line number Diff line number Diff line change
Expand Up @@ -5,18 +5,39 @@
#include <esp_adc_cal.h>
#include <soc/adc_channel.h>
#endif
/**
* Per @spattinson
* MIN_BAT_MILLIVOLTS seems high. Typical 18650 are different chemistry to LiPo, even for LiPos that chart seems a bit off, other
* charts put 3690mV at about 30% for a lipo, for 18650 i think 10% remaining iis in the region of 3.2-3.3V. Reference 1st graph
* in [this test report](https://lygte-info.dk/review/batteries2012/Samsung%20INR18650-30Q%203000mAh%20%28Pink%29%20UK.html)
* looking at the red line - discharge at 0.2A - he gets a capacity of 2900mah, 90% of 2900 = 2610, that point in the graph looks
* to be a shade above 3.2V
*/
#define MIN_BAT_MILLIVOLTS 3250 // millivolts. 10% per https://blog.ampow.com/lipo-voltage-chart/

#define BAT_MILLIVOLTS_FULL 4100
#define BAT_MILLIVOLTS_EMPTY 3500

#ifndef NUM_OCV_POINTS
#define NUM_OCV_POINTS 11
#endif

// 3400,3350,3320,3290,3270,3260,3250,3230,3200,3120,3000 //3.4 to 3.0 LiFePO4
// 2120,2090,2070,2050,2030,2010,1990,1980,1970,1960,1950 //2.12 to 1.95 Lead Acid
// 4200,4050,3990,3890,3790,3700,3650,3550,3450,3300,3200 //4.2 to 3.2 LiIon/LiPo
// 4200,4050,3990,3890,3790,3700,3650,3550,3400,3300,3000 //4.2 to 3.0 LiIon/LiPo
// 4150,4050,3990,3890,3790,3690,3620,3520,3420,3300,3100 //4.15 to 3.1 LiIon/LiPo
// 2770,2650,2540,2420,2300,2180,2060,1940,1800,1680,1550 //2.8 to 1.5 Lithium Titanate

#ifndef OCV_ARRAY
#ifdef CELL_TYPE_LIFEPO4
#define OCV_ARRAY 3400, 3350, 3320, 3290, 3270, 3260, 3250, 3230, 3200, 3120, 3000
#elif defined(CELL_TYPE_LEADACID)
#define OCV_ARRAY 2120, 2090, 2070, 2050, 2030, 2010, 1990, 1980, 1970, 1960, 1950
#elif defined(CELL_TYPE_ALKALINE)
#define OCV_ARRAY 1580, 1400, 1350, 1300, 1280, 1250, 1230, 1190, 1150, 1100, 1000
#elif defined(CELL_TYPE_NIMH)
#define OCV_ARRAY 1400, 1300, 1280, 1270, 1260, 1250, 1240, 1230, 1210, 1150, 1000
#elif defined(CELL_TYPE_LTO)
#define OCV_ARRAY 2770, 2650, 2540, 2420, 2300, 2180, 2060, 1940, 1800, 1680, 1550
#else // LiIon
#define OCV_ARRAY 4190, 4050, 3990, 3890, 3800, 3720, 3630, 3530, 3420, 3300, 3100
#endif
#endif

/*Note: 12V lead acid is 6 cells, most board accept only 1 cell LiIon/LiPo*/
#ifndef NUM_CELLS
#define NUM_CELLS 1
#endif

#ifdef BAT_MEASURE_ADC_UNIT
extern RTC_NOINIT_ATTR uint64_t RTC_reg_b;
#include "soc/sens_reg.h" // needed for adc pin reset
Expand Down Expand Up @@ -44,6 +65,7 @@ class Power : private concurrency::OSThread
virtual bool setup();
virtual int32_t runOnce() override;
void setStatusHandler(meshtastic::PowerStatus *handler) { statusHandler = handler; }
const uint16_t OCV[11] = {OCV_ARRAY};

protected:
meshtastic::PowerStatus *statusHandler;
Expand All @@ -54,6 +76,7 @@ class Power : private concurrency::OSThread
bool analogInit();

private:
// open circuit voltage lookup table
uint8_t low_voltage_counter;
#ifdef DEBUG_HEAP
uint32_t lastheap;
Expand Down
15 changes: 7 additions & 8 deletions variants/chatter2/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -72,14 +72,13 @@
#define BATTERY_PIN 34 // A battery voltage measurement pin, voltage divider connected here to measure battery voltage
#define ADC_CHANNEL ADC1_GPIO34_CHANNEL
#define ADC_ATTENUATION \
ADC_ATTEN_DB_2_5 // 2_5-> 100mv-1250mv, 11-> 150mv-3100mv for ESP32
// ESP32-S2/C3/S3 are different
// lower dB for lower voltage rnage
#define ADC_MULTIPLIER \
5.0 // VBATT---10k--pin34---2.5K---GND
// Chatter2 uses 3 AAA cells
#define BAT_FULLVOLT 4800 // with the 5.0 divider, input to BATTERY_PIN is 900mv
#define BAT_EMPTYVOLT 3300
ADC_ATTEN_DB_2_5 // 2_5-> 100mv-1250mv, 11-> 150mv-3100mv for ESP32
// ESP32-S2/C3/S3 are different
// lower dB for lower voltage rnage
#define ADC_MULTIPLIER 5.0 // VBATT---10k--pin34---2.5K---GND
// Chatter2 uses 3 AAA cells
#define CELL_TYPE_ALKALINE
#define NUM_CELLS 3
#undef EXT_PWR_DETECT

// GPS
Expand Down
3 changes: 2 additions & 1 deletion variants/heltec_v2.1/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -29,7 +29,8 @@
#define LORA_DIO1 35 // https://www.thethingsnetwork.org/forum/t/big-esp32-sx127x-topic-part-3/18436
#define LORA_DIO2 34 // Not really used

#define ADC_MULTIPLIER 3.8
#define ADC_MULTIPLIER 3.2 // 220k + 100k (320k/100k=3.2)
// #define ADC_WIDTH ADC_WIDTH_BIT_10

#define BATTERY_PIN 37 // A battery voltage measurement pin, voltage divider connected here to measure battery voltage
#define ADC_CHANNEL ADC1_GPIO37_CHANNEL
Expand Down
2 changes: 2 additions & 0 deletions variants/heltec_v3/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -11,6 +11,8 @@
#define VEXT_ENABLE Vext // active low, powers the oled display and the lora antenna boost
#define BUTTON_PIN 0

#define ADC_CTRL 37
#define ADC_CTRL_ENABLED LOW
#define BATTERY_PIN 1 // A battery voltage measurement pin, voltage divider connected here to measure battery voltage
#define ADC_CHANNEL ADC1_GPIO1_CHANNEL
#define ADC_ATTENUATION ADC_ATTEN_DB_2_5 // lower dB for high resistance voltage divider
Expand Down
1 change: 1 addition & 0 deletions variants/heltec_wireless_tracker/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -35,6 +35,7 @@
#define ADC_ATTENUATION ADC_ATTEN_DB_2_5 // lower dB for high resistance voltage divider
#define ADC_MULTIPLIER 4.9
#define ADC_CTRL 2 // active HIGH, powers the voltage divider. Only on 1.1
#define ADC_CTRL_ENABLED HIGH

#undef GPS_RX_PIN
#undef GPS_TX_PIN
Expand Down
2 changes: 2 additions & 0 deletions variants/heltec_wsl_v3/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -8,6 +8,8 @@
#define VEXT_ENABLE Vext // active low, powers the oled display and the lora antenna boost
#define BUTTON_PIN 0

#define ADC_CTRL 37
#define ADC_CTRL_ENABLED LOW
#define BATTERY_PIN 1 // A battery voltage measurement pin, voltage divider connected here to measure battery voltage
#define ADC_CHANNEL ADC1_GPIO1_CHANNEL
#define ADC_ATTENUATION ADC_ATTEN_DB_2_5 // lower dB for high resistance voltage divider
Expand Down
6 changes: 2 additions & 4 deletions variants/station-g1/variant.h
Original file line number Diff line number Diff line change
Expand Up @@ -37,10 +37,8 @@
#define ADC_CHANNEL ADC1_GPIO35_CHANNEL
#define BATTERY_SENSE_SAMPLES 30 // Set the number of samples, It has an effect of increasing sensitivity.
#define ADC_MULTIPLIER 6.45
#define BAT_FULLVOLT 12600
#define BAT_EMPTYVOLT 8200
#define BAT_CHARGINGVOLT 12600
#define BAT_NOBATVOLT 6690
#define CELL_TYPE_LION // same curve for liion/lipo
#define NUM_CELLS 3

// different screen
#define USE_SH1106
Expand Down

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